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Tech Chat | How to build a CORS station? – Chapter 2

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In the previous chapters, we talked about how to site an ideal location for a CORS station and analyze GNSS data quality. After these preparations, we can start building the CORS station.

The construction of the CORS station includes two parts, outdoor and indoor, as shown in the figure below. The outdoor part includes a GNSS antenna, a lightning rod and solar panels (optional). The indoor part includes a GNSS receiver like the SV100, antenna surge protectors, power and internet.

Diagram of outdoor antenna and lightning protection connected to indoor CORS equipment

For the outdoor construction part, how to set up the GNSS antenna should be the top priority. In today's blog, we will take the SA500 choke ring antenna as an example to show you how to choose a suitable GNSS antenna installation method.

Based on different installation environments, there are usually three ways to install the antenna.

Side-wall, steel-pier and ground-mounted GNSS antenna installations

Method 1: Side Wall

Installation environment requirements

  1. This method is built on the roof parapet.

  2. The storey height does not exceed 30 meters, the building age does not exceed 20 years, and the building is a multi-storey concrete structure.

  3. The installation environment requires a solid wall with a thickness greater than 20CM and a height greater than 70CM.

  4. The site should comprehensively consider the lightning protection environment, and the wall should be grounded. If the lightning protection coverage is not enough, it is necessary to add lightning rods.

GNSS antenna and lightning rod on a roof parapet

Installation procedure

Step 1: First, you need to drill holes in the wall and clean the holes. The first choice for fixing bolts is chemical bolts.

Step 2: There must be fixing screws in the four screw holes of each support rod seat, and there must be no omissions. The distance between the bases of the two support rods should be 30cm-60cm, which can be adjusted according to the height of the wall. In order to ensure stability and safety, the height of the steel pipe protruding from the wall should be 30cm.

Two wall brackets securing an antenna support pipe

Step 3: A weight plate should be installed on top of the steel pipe. The side wall pipe should be perpendicular to the horizontal plane during installation. The antenna is generally higher than the wall.

Spirit levels checking the antenna plate and vertical pipe

Step 4: Install the GNSS antenna. The antenna cable from the antenna to the internal equipment room must be protected by a protective tube. The size of the protection tube must be appropriate (refer to a water pipe with a diameter of 30mm), and all connections must be sealed.

Domed GNSS antenna with cable on a wall-mounted mast

Step 5: Install the lightning rod, make sure that there is an insulator between the lightning rod and the side wall rod, and they cannot be in direct contact. And solder the lightning rod lead to the ground. 

Highlighted connection on the rooftop antenna and lightning-rod assembly

Method 2: Steel Pier

Installation environment requirements

  1. When there is no qualified structural roof to install the side wall scheme, the steel pier scheme is adopted.

  2. The site has a wide field of view, and the field of view should not be blocked by obstacles with an elevation angle greater than 10°.

  3. There should be no multipath effects around the site, that is, objects that strongly reflect satellite signals, such as large glass walls and large metal billboards.

  4. The load-bearing capacity of the roof meets the overall weight requirements.

  5. The site should comprehensively consider the lightning protection environment, and the wall should be grounded. If the lightning protection coverage is not enough, it is necessary to add lightning rods.

Steel-pier GNSS antenna installation on a flat roof

Installation procedure

Step 1: First, set up the base and fill it with cement blocks to ensure that the base is level and stable without shaking.

Step 2: Install and secure the steel column.

Steel mast base secured to a rectangular frame

Step 3: Install the choke antenna and antenna cable. Don't forget to install the protection tube.

Step 4: Install the lightning rod, make sure that there is an insulator between the lightning rod and the steel column, and it cannot be in direct contact. And solder the lightning rod lead to the ground.

Workers installing a rooftop GNSS antenna and lightning rod

Method 3: Surface Observation Station

Installation environment requirements

  1. When the conditions of the side wall and steel pier scheme cannot be met, the CORS station can be built on the ground.

  2. Ensure that there is a stable power supply and network communication facilities nearby.

  3. When considering this method, the site location must be within the original lightning protection coverage of the site, otherwise it will not be considered.

  4. Do not use this method unless necessary, because its cost is higher than the first two options.

GNSS antenna on a tall ground-mounted concrete monument

Installation procedure

Step 1: After selecting a suitable site, excavate the foundation and dig the foundation pit to the frozen soil layer. If there is no frozen soil layer, dig to 800mm (500mm in rock formation), and the size of the foundation pit is slightly larger than the specified size.

Step 2: After the foundation pit is dug, place the bundled steel bars and wiring pipes, and pour concrete.

Reinforcement placement and concrete pouring for an antenna foundation

Step 3: After the pouring is completed, use a centering device to strictly level it.

Spirit level across an antenna mounting plate

Step 4: Install the choke antenna, antenna cable and lightning rod. Don't forget to install the protection tube.

GNSS antenna on a concrete pillar with a highlighted cable route

All above is about the installation of the outdoor GNSS antenna. In the next chapter, we will talk about how to install the indoor part.

Learn more about our CORS solution and related products.

SV100 GNSS Receiver
SA500 Choke Ring GNSS Antenna